PID (Proportional-Integral-Derivative) Microprocessor Temperature Control

This very popular type of controls provide a proportional temperature control combined with integral and derivative temperture control. Proportioning the heat means less power to the heater is supplied if the heat is closer to the setpoint. This is achieved by the derivative and integral operating modes. The controllers come with set parameters which may be adjusted to your application. One of the industries work horses is the PID controller ETR 9090 from Ogden.

This guideline helps you understand the basic function of a temperature controller.

Manuals and specifications for Ogden's ETR PID controller:

General Considerations

1. Select PID Controller size:
Most popular sizes:

  • 1/32 DIN (48 x 24 mm)
  • 1/16 DIN (48 x 48 mm)---see picture of ETR 9090 on the right
  • 1/4 DIN (96 x 96 mm)---see picture of ETR 8300 on the right

2. Determine what Inputs will feed the PID controller:
The signal input (T/C, RTD or voltage) on most standard controllers (example Ogden's ETR 9090) must be selected at the time of ordering.

3. Decide which control operation is required for the PID control
Most PID controllers come standard with two main control functions.

  • on-off control (you still can set the hysterisis or "deadband")
  • PID control (Proportional, Integral, Derivative) For various applications, the PID controller can be used as P control only, PI control (no offset=higher overshoot), PD control (steady state in shortest time) or PID controller. PID control is essentially a compromise between the advantages of PI and PD control.

"fuzzy-logic" controllers is just another marketing term for this type of controllers...

4. Ensuring you have enough outputs from the PID controller
If only heating (and not cooling) is required, one output is enough. Output can be to a relaySSR or SCR, pulsed voltage, linear voltage or linear current.

To protect your equipment further, we recommand a high temperature relay alarm output. The cost for this safety is less than $ 20.00...

Programming the PID controller
Order and names of parameters vary among control manufacturers, but the parameter names are usually very similar. Programming tools are useful if sets of saved parameters need to be downloaded through an interface (RS 485, RS 232) into different controls or for integrating several controllers into a higher control.

Explanation of ETR 9090 display



Ogden ETR 9090 PID controller


Ogden ETR 8300 PID controller

 Examples of ETR 9090 PID controller configurations:

  • New: 6040-RR0000G (Old:ETR 9090-121): 90-264 VAC, TC input, output to relay, with alarm relay
  • New: 6040-R00000G (Old:ETR 9090-122): 90-264 VAC, TC input, output to relay, no alarm relay
  • New: 6040-SR0000G (Old:ETR 9090-131): 90-264 VAC, TC input, 3-32 VDC output (for SSR) with alarm relay
  • New: 6040-S00000G (Old:ETR 9090-132): 90-264 VAC, TC input, 3-32 VDC output (for SSR) no alarm relay
  • New: 6040-AR0000G (Old:ETR 9090-151): 90-264 VAC, TC input, 4-20mA output (for SCR), with alarm relay
  • New: 6040-A00000G (Old:ETR 9090-152): 90-264 VAC, TC input, 4-20mA output (for SCR), no alarm relay
  • New: 6040-AR0001G (Old:ETR 9090-3251): 20-32 VAC, RTD input, 4-20mA output (for SCR) alarm relay
  • New: 6040-PR0000G (Old:ETR 9090-221): 90-264 VAC, RTD input, output to relay, with alarm relay
  • New: 6040-R00000G (Old:ETR 9090-222): 90-264 VAC, RTD input, output to relay, no alarm relay
  • New: 6040-SR0000G (Old:ETR 9090-231): 90-264 VAC, RTD input, 3-32 VDC output (for SSR), with alarm relay
  • New: 6040-S00000G (Old:ETR 9090-232): 90-264 VAC, RTD input, 3-32 VDC output (for SSR), with alarm relay
  • New: 6040-RR0001G (Old:ETR 9090-3121): 20-32 VAC, TC input, output to relay, with alarm relay

 if you need more than 2 units.





PID (Proportional-Integral-Derivative) Microprocessor Temperature Control

This very popular type of controls provide a proportional temperature control combined with integral and derivative temperture control. Proportioning the heat means less power to the heater is supplied if the heat is closer to the setpoint. This is achieved by the derivative and integral operating modes. The controllers come with set parameters which may be adjusted to your application. One of the industries work horses is the PID controller ETR 9090 from Ogden.

This guideline helps you understand the basic function of a temperature controller.

Manuals and specifications for Ogden's ETR PID controller:

General Considerations

1. Select PID Controller size:
Most popular sizes:

  • 1/32 DIN (48 x 24 mm)
  • 1/16 DIN (48 x 48 mm)---see picture of ETR 9090 on the right
  • 1/4 DIN (96 x 96 mm)---see picture of ETR 8300 on the right

2. Determine what Inputs will feed the PID controller:
The signal input (T/C, RTD or voltage) on most standard controllers (example Ogden's ETR 9090) must be selected at the time of ordering.

3. Decide which control operation is required for the PID control
Most PID controllers come standard with two main control functions.

  • on-off control (you still can set the hysterisis or "deadband")
  • PID control (Proportional, Integral, Derivative) For various applications, the PID controller can be used as P control only, PI control (no offset=higher overshoot), PD control (steady state in shortest time) or PID controller. PID control is essentially a compromise between the advantages of PI and PD control.

"fuzzy-logic" controllers is just another marketing term for this type of controllers...

4. Ensuring you have enough outputs from the PID controller
If only heating (and not cooling) is required, one output is enough. Output can be to a relay, SSR or SCR, pulsed voltage, linear voltage or linear current.

To protect your equipment further, we recommand a high temperature relay alarm output. The cost for this safety is less than $ 20.00...

Programming the PID controller
Order and names of parameters vary among control manufacturers, but the parameter names are usually very similar. Programming tools are useful if sets of saved parameters need to be downloaded through an interface (RS 485, RS 232) into different controls or for integrating several controllers into a higher control.

Explanation of ETR 9090 display




Ogden ETR 9090 PID controller


Ogden ETR 8300 PID controller

 

 

Examples of ETR 9090 PID controller configurations:

  • New: 6040-RR0000G (Old:ETR 9090-121): 90-264 VAC, TC input, output to relay, with alarm relay
  • New: 6040-R00000G (Old:ETR 9090-122): 90-264 VAC, TC input, output to relay, no alarm relay
  • New: 6040-SR0000G (Old:ETR 9090-131): 90-264 VAC, TC input, 3-32 VDC output (for SSR) with alarm relay
  • New: 6040-S00000G (Old:ETR 9090-132): 90-264 VAC, TC input, 3-32 VDC output (for SSR) no alarm relay
  • New: 6040-AR0000G (Old:ETR 9090-151): 90-264 VAC, TC input, 4-20mA output (for SCR), with alarm relay
  • New: 6040-A00000G (Old:ETR 9090-152): 90-264 VAC, TC input, 4-20mA output (for SCR), no alarm relay
  • New: 6040-AR0001G (Old:ETR 9090-3251): 20-32 VAC, RTD input, 4-20mA output (for SCR) alarm relay
  • New: 6040-PR0000G (Old:ETR 9090-221): 90-264 VAC, RTD input, output to relay, with alarm relay
  • New: 6040-R00000G (Old:ETR 9090-222): 90-264 VAC, RTD input, output to relay, no alarm relay
  • New: 6040-SR0000G (Old:ETR 9090-231): 90-264 VAC, RTD input, 3-32 VDC output (for SSR), with alarm relay
  • New: 6040-S00000G (Old:ETR 9090-232): 90-264 VAC, RTD input, 3-32 VDC output (for SSR), with alarm relay
  • New: 6040-RR0001G (Old:ETR 9090-3121): 20-32 VAC, TC input, output to relay, with alarm relay

if you need more than 2 units.